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PDC10000A Battery Spot Welding Machine
Resistance welding is a method of pressing the workpiece to be welded between two electrodes and applying current, and using the resistance heat generated by the current flowing through the contact surface of the workpiece and the adjacent area to process it to the molten or plastic state to form metal bonding. When the properties of welding materials, plate thickness and welding specifications are certain, the control accuracy and stability of welding equipment determine the welding quality.
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Semi-Automatic Heavy-Duty Prismatic Battery Pack Assembly Line
The Styler Heavy-Duty Semi-Automatic Prismatic Battery Assembly Line is an industrial-grade manufacturing solution engineered specifically for high-capacity lithium battery modules (100Ah, 280Ah, 305Ah, 314Ah, and 560Ah).
To seamlessly handle heavy battery packs, this production line integrates a robust heavy-duty roller conveyor system with an ergonomic human-machine workflow. By combining automated cell sorting, 1000W laser terminal cleaning, CCD vision polarity error-proofing, and 6-axis robotic busbar laser welding, Styler delivers an unmatched 98% first-pass yield while keeping your initial equipment investment flexible and scalable.
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Custom Prismatic Battery Pack Assembly Line Solutions
Custom Prismatic Battery Pack Assembly Line Solutions
Tailored Battery Manufacturing Lines Built Around Your Budget and Capacity Needs
Every battery manufacturing project has different production goals, plant space, automation expectations, and investment limits. Styler designs customized prismatic battery pack assembly line solutions for manufacturers of ESS battery modules, EV battery modules, industrial battery packs, and large-format lithium battery systems.
Instead of forcing a fixed machine configuration, Styler engineers each production line around your cell dimensions, busbar material, target output, process sequence, and quality-control requirements. From semi-automatic heavy-duty assembly lines to fully automated battery pack production systems, we help you build a practical and scalable solution for real manufacturing needs.
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CCD Visual Inspection Machine
The ST-CCD-500375 is a professional CCD visual inspection platform designed for the quality control of cylindrical battery modules. It integrates a high-resolution 20MP Hikvision camera and intelligent vision algorithms to verify the correct polarity and placement of 18650, 21700, 26650, and 32650 cells.
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Automatic Nickel Sheet Placement Machine
The XY1200-4P-4C-4F is a high-end automated solution specifically designed for the precise placement of nickel sheets in battery pack assembly. By integrating advanced 5-camera vision guidance and flexible feeding technology, it replaces traditional manual loading with superior accuracy and speed.
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10-Channel Battery Sorting Machine
The Automatic 2-in-1 Battery Insulation Gasket Pasting & 10-Channel Sorting Machine is a high-performance integrated solution designed for the high-volume production of cylindrical lithium battery packs (18650, 21700, 32650).
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Battery Sorter
FST—TS1810 Single-Side Cylindrical Battery Testing and Sorting Machine is an automated device designed for voltage and internal resistance testing of cylindrical batteries. This testing and sorting system integrates PLC control with an industrial PC. The PLC controls AC servo motors, variable-speed motors, and pneumatic cylinders to execute sorting functions, while the PC handles data acquisition, processing, and storage. It processes approximately 4,200 finished cylindrical battery cells per hour. Featuring a sleek and simple mechanical design, the system delivers stable testing performance. Currently, it stands as one of the most cost-effective cylindrical battery sorting solutions available on the market.
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Semi-automatic Square Battery Assembly Line
The project is aimed at realizing a semi-automatic line for 1. cell sorting 6+1 channel 2. battery capacity is 280Ah, 305Ah, 314Ah, 100Ah and 560Ah Every replacement of a product is required to debug the equipment 3. battery size is 350Lx600Wx250mm prismatic cell modules that combines humans and machines to improve product quality, automation capabilities and compatibility with various products.
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Automatic Lithium Battery Ev Battery Pack Assembly Line For Energy Storages
Our proud battery pack automation production line is an advanced industrial solution aimed at providing efficient and reliable battery pack production services for electric vehicles, energy storage systems, and mobile devices. This production line integrates advanced technology and intelligent control systems to ensure high-quality battery component manufacturing, and has achieved significant breakthroughs in production efficiency and cost control.
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Cylindrical semi-automatic flexible pack assembly line
The project aims to achieve a semi-automatic line for the integration of cylindrical cell modules with human machines, in order to improve product quality, enhance automation capabilities, and enhance the compatibility of various products.
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3000w Automatic Fiber Laser Welding Machine
Compared with traditional lasers, fiber lasers have higher photoelectric conversion efficiency, lower power consumption and higher beam quality. Fiber lasers are compact and ready to use. Due to its flexible laser output, it can be easily integrated with the system equipment.
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2000W handle laser welding machine
This is a Lithium Battery Special Handheld Galvanometer-Type Laser Welding Machine, supporting welding 0.3mm-2.5mm copper/aluminum. Main applications: spot welding/butt welding/overlap welding/sealing welding. It can weld LiFePO4 battery studs, cylindrical battery and weld aluminum sheet to LiFePO4 battery, copper sheet to copper electrode, etc.
It supports welding various materials with adjustable precision — both thick and thin materials! It’s applicable to many industries, the best choice for new energy vehicles repair shops. With special welder gun designed for welding lithium battery, it is easier to operate, and it’ll produce more beautiful welding effect.
